We recently surveyed 847 pipeline professionals from across our membership on their perspectives on emerging coating technologies, regulatory trends, and industry challenges. The results provide a fascinating snapshot of where the pipeline coatings community stands — and where it is headed.

Top Findings

Polyurea adoption is accelerating. 73% of respondents report increased use of spray polyurea coatings in the past three years, with 81% expecting further increases in the next three years. Cost reduction (cited by 44%) and proven performance data (cited by 61%) are the top drivers of expanded polyurea adoption.

Digital tools are mainstream. 67% of respondents now use digital inspection data management platforms, up from 38% in our 2020 survey. Inline inspection data integration and AI-assisted defect analysis are the features most in demand from next-generation platform providers.

Workforce development is the top challenge. 78% of respondents identify attracting and retaining qualified coating applicators and inspectors as a significant or very significant challenge — up from 65% in 2020. This finding is driving significant investment in our applicator training program and mentorship initiatives.

Regional Variations

Respondents from the Gulf Coast and Permian Basin show the highest polyurea adoption rates, driven by aggressive soil conditions and robust contractor availability. Respondents from the Northeast and Pacific Northwest show the strongest emphasis on environmental compliance features in their coating specifications, reflecting local regulatory environments.

The full survey report is available to members in our resources library. Join today to access this and hundreds of other exclusive technical resources.